走进盛华
Proprietary Technology
Electroslag casting technology

Introduction to Electroslag Casting Technology:

Technology Introduction

Electroslag casting technology adopts metal mold casting, which is a high-quality metal forming process developed based on electroslag remelting technology, and completes the refining and forming of castings at the same time, known as green casting technology. Like AOD or VOD, electroslag casting is a refining process. However, compared to this, the entire process of electroslag casting is carried out inside the metal mold, which can avoid secondary pollution caused by the contact between molten steel and air, sand molds, etc. during casting and pouring in refining processes such as AOD or VOD.
The process of electroslag casting combines refining and forming of molten steel. The melting process can reduce the impurity content in the material, improve the purity of the material, and due to the rapid cooling method used in the casting forming process, the grain size of the resulting casting is very small, which can effectively improve the ability to resist crack lines and crack propagation. Castings produced using electroslag casting technology can meet the testing requirements of any standard in the world, such as CCH 70-4 and ASTM A609 standard level one. The guide vanes produced by SSSF have a long service life and good safety.

电渣熔铸产品的优点

Product Advantages

1
01

Low content of non-metallic inclusions and harmful elements, with small and uniform distribution of inclusions, and pure microstructure of castings;

2
02

Mechanical properties are isotropic and can meet the performance requirements of forgings;

3
03

The impact toughness, fracture toughness, and fatigue resistance are significantly improved, with a high ability to generate and expand crack lines, improving the safety of use;

4
04

The material density has significantly increased, greatly improving the ability to resist cavitation and mud sand wear, and extending the service life of castings. The casting performance is not lower than that of forgings of the same material;

5
05

Ultrasonic testing can meet the first level requirements of national standards, European Community standard CCH70-4, and American Foundry Association standard ASTM A609, improving the safety of castings during use;

Electric slag casting process:

At the beginning of electroslag casting, a certain height of slag layer is first formed at the bottom of the crystallizer. The slag layer can conduct electricity and has a certain slag resistance. When the consumable electrode of the power supply is immersed in the slag layer, a strong current is formed in the slag pool, and the heat generated increases the temperature of the slag.
When the temperature of the slag exceeds the melting point of the consumable electrode, the consumable electrode is melted, and the melted molten steel passes through the slag pool in the form of droplets from the electrode surface under the action of gravity.
In this process, the slag pool absorbs harmful elements and inclusions in the molten metal, and the purified molten steel gathers at the bottom of the slag pool to form a molten pool, which solidifies in the mold cavity with forced cooling, forming the casting body.
During the casting process, the melting of consumable electrodes, purification and filling of molten steel, and sequential solidification are continuously carried out in a state isolated from air until the crystallizer is fully filled, completing the entire casting process.